The World’s Largest Tram Refurbishment Project

Client: Downer EDI
Date: 2018 – 2023

Downer EDI, a leading provider of integrated services, was tasked with the refurbishment and modernisation of Melbourne’s iconic tram fleet. To successfully execute this significant government initiative, they required a trusted partner with expertise in manufacturing and fabrication. Copamate, with its advanced capabilities in bespoke manufacturing, was selected as a key supplier for the project. The partnership was built on Copamate’s reputation for IRIS certified manufacturing, precision engineering, and its ability to meet the strict standards of government infrastructure projects.

Project Background

In 2018, the Victorian State Government launched a major initiative to refurbish Melbourne’s tram fleet, as part of a broader effort to modernise the city’s public transport infrastructure. This project covered the refurbishment of over 85% of the city’s trams, enhancing their safety, functionality, and longevity. Copamate proudly participated in this ambitious project by contributing to key areas such as the refurbishment of tram doors and the manufacturing of new windows.

Scope of Works

Copamate was entrusted with a diverse range of manufacturing and refurbishment and new build tasks:

Tram Step Wells

Manufacturing and refurbishment of fibre glass step wells including painting and coating.

Interior and Exterior Fabrication

Custom fabrication of essential parts for both tram interiors and exteriors, tailored to project specifications.

Doors and Windows

Refurbished and new build of tram doors for improved safety and functionality, and manufactured new, that meet modern safety standards.

Fibre glass step well for tram.

Fibre Glass Step Wells

Citadis tram frontend.

Citadis Tram Front End

Window for tram.

Windows – drivers, saloon

Door for tram.

Doors

Result

Copamate’s involvement in the tram refurbishment program was a resounding success. The project’s key outcomes included:

  • Timely Delivery: Despite the complexity of the project, Copamate completed all manufacturing and refurbishment tasks on schedule. This was essential in keeping the broader tram refurbishment initiative on track.

 

  • High-Quality Output: All components supplied by Copamate were manufactured to the highest standards, ensuring durability, safety, and long-term performance. The refurbished doors, windows, and bogie components contributed to the overall modernisation and improved functionality of Melbourne’s trams.

 

  • Client Satisfaction: Both Downer EDI and the Victorian Government were highly satisfied with Copamate’s performance on the project. The quality of the work, coupled with the ability to meet tight deadlines, reinforced Copamate’s reputation as a trusted partner in large-scale infrastructure projects.