Our Bespoke Projects

2024

Jigs and Fixtures Supply

Copamate specialises in the design and ​manufacture of jigs and fixtures for the NGT (Next ​Generation Tram) site. Our bespoke solutions are ​tailored to the specific needs of the NGT project, ​ensuring precise alignment, efficient assembly, and ​optimal performance of tram components.

With our expertise in engineering and advanced ​manufacturing capabilities, we deliver high-quality ​jigs and fixtures that enhance productivity and ​accuracy in the assembly process. Whether it’s for ​tram body construction, interior fittings, or ​electrical systems, our innovative solutions ​contribute to the seamless production of NGT ​trams.

2023

Trams Refurbishment Program - A1 Class ​Tram Parts

As a key contributor to the Victorian State Government’s tram refurbishment initiative, Copamate proudly undertakes the refurbishment of doors and the manufacturing of new windows for the esteemed A1 class trams. This significant undertaking constitutes a crucial aspect of Melbourne’s broader tram modernization effort, encompassing the refurbishment of over 85 percent of the city’s tram fleet.

2023

HCMT - Onsite Paint Repair

Part of the on going Victorian fleet upgrade ​initiative, the Victoria State Government undertook ​the modernization of Melbourne’s Comeng train ​fleet. Copamate delivered on site vehicle body ​paint repair services. This project is still being ​serviced with reliable services on the Victorian fleet ​sight.

2023

HCMT - Window Replacement

As part of the Victorian fleet upgrade initiative, the ​Victoria State Government undertook the ​modernisation of Melbourne’s Comeng train fleet. ​This extensive upgrade program encompassed ​various enhancements, including the replacement ​of windows. Copamate provided on-site window ​replacement services for the High Capacity Trains, ​further contributing to the overall improvement of ​Melbourne’s public transportation infrastructure.

2023

Metro Tunnel Light Fittings

Copamate played a pivotal role in the prestigious ​Metro Tunnel Project by collaborating closely with ​project stakeholders to design and manufacture ​bespoke light fittings according to client ​specifications.

Utilising our expertise in precision engineering and ​innovative design, we transformed client sketches ​into high-quality, functional light fixtures tailored to ​the unique requirements of the project. Our ​commitment to excellence ensured that the ​manufactured light fittings not only met but ​exceeded the client’s expectations, contributing to ​the overall success and aesthetics of the Metro ​Tunnel infrastructure.

2023

Trams Refurbishment Program - A2 Class ​Tram Parts

As a trusted partner in the Trams Refurbishment ​Program, Copamate has been involved in the ​refurbishment of A2 Class tram parts. This pivotal ​initiative, backed by the Victorian State ​Government, underscores our commitment to ​excellence in public transport infrastructure.

Within the scope of this program, Copamate ​specialises in refurbishing and manufacturing ​essential components for the A2 Class trams, ​including windows, doors, and various metal, glass, ​and fibreglass parts. Our meticulous approach ​ensures that these trams meet the highest ​standards of safety, efficiency, and comfort.

2022

Tram Refurbishment Program - B Class ​Doors for Trams

As part of the ongoing tram refurbishment ​initiative, Copamate has been involved in the ​refurbishment of doors and the production of new ​windows for Melbourne’s B-Class trams.

Our role encompasses the comprehensive ​refurbishment of existing tram doors, ensuring they ​meet contemporary safety standards and ​operational requirements. Additionally, we ​specialise in the manufacturing of new windows, ​utilising advanced materials and precision ​engineering techniques to enhance the durability, ​functionality, and aesthetics of the B-Class tram ​fleet.

2021

Tram Refurbishment Program - A Class ​Tram Door Refurbishment

As an integral part of the tram refurbishment ​program, Copamate is deeply involved in the ​refurbishment of A-Class tram doors, ensuring ​enhanced safety and functionality for Melbourne’s ​public transport system.

Our role encompasses both refurbishing existing ​tram doors and manufacturing new, non-repairable ​doors to meet modern safety standards and ​passenger needs. In addition to door ​refurbishment, Copamate excels in metalworks, ​crafting various sheet metal parts such as exterior ​panels and side skirts. We also specialise in ​refurbishing fibreglass seat surrounds, ensuring a ​seamless integration of modern materials and ​technologies into the tram’s design.

2019

V Line Z Class Parts

Copamate undertook a significant project in ​collaboration with the Victoria State Government, ​focusing on the manufacturing of bogie ​components for the V Line Z class trains. As part of ​this endeavour, our team meticulously followed the ​specifications provided by the government to ​ensure the precise production of bogie ​components essential for the operation of the Z ​class trains.

Leveraging our expertise in engineering and ​manufacturing, we upheld the highest standards of ​quality and precision throughout the process. Our ​commitment to excellence enabled us to deliver ​bogie components that met the stringent ​requirements of the project, contributing to the ​reliability and safety of the V Line Z class trains.

2018

Z Class Tram Refurbishment

Copamate has been actively engaged in the ​comprehensive refurbishment of tram doors and ​the production of new windows for Melbourne’s Z-​Class trams as part of the ongoing tram ​refurbishment program.

Our involvement includes refurbishing existing tram ​doors to ensure they meet modern safety ​standards and operational requirements. ​Additionally, we specialise in the manufacturing of ​new windows, utilising advanced materials and ​precision engineering techniques to enhance the ​durability, functionality, and aesthetics of the Z-​Class tram fleet.

2017

Legacy Way Tunnel

Copamate, including its former subsidiary SIS ​Products, contributed significantly to the Legacy ​Way Tunnel project by providing essential ​engineering solutions. Specifically, we were tasked ​with designing and supplying a fire-rated electrical ​cable support system. This system played a critical ​role in ensuring the safe and efficient operation of ​the tunnel’s electrical infrastructure.

With ​Copamate’s expertise in engineering and precision ​manufacturing, we were able to deliver a solution ​that met the rigorous safety standards required for ​tunnel environments. Our fire-rated cable support ​system not only provided robust support for the ​electrical cables but also enhanced the overall fire ​safety measures within the tunnel.

2014

Water Tower Clock Refurbishment

Copamate, through its former subsidiary SIS ​Products, played an integral role in the Water ​Tower Clock Refurbishment project at Southern ​Cross Station in Melbourne. Engaged to design and ​supply an electrical cable support system, our ​team ensured the highest standards of safety and ​functionality were met.

Given the critical nature of ​the project, particularly regarding fire safety, ​Copamate’s expertise in engineering and precision ​manufacturing proved invaluable. Our fire-rated ​electrical cable support system not only met but ​exceeded the stringent requirements of the ​project, ensuring the reliable operation of the ​Water Tower Clock while prioritising safety and ​compliance.

2011

Royal Adelaide Hospital

Copamate contributed to design and supply ​modular corridor supports for hospital services. A ​crane lifting modular was also designed to lift the ​assembled frames into the building. Around 3500 ​supports were supplied for the project.

Custom manufacturing solutions.

Contact us for bespoke engineering solutions.